Sandwich Panel Installation Training | Basic and Fast Implementation Steps
Sandwich panel installation is one of the most important steps in implementing light, fast and insulated structures. Sandwich panels are widely used in the construction of sheds, industrial halls, cold stores and prefabricated buildings due to their appropriate thermal and acoustic insulation, low weight and high speed of implementation.
In this article, Sabat Sanat Shomal examines the main steps of installing sandwich panels step by step.
Tools and equipment required for installing sandwich panels
To properly and safely install wall or ceiling sandwich panels, it is essential to use the right tools. The tools required include an electric drill and screwdriver, hammer, meter and ruler, electric saw or circular saw for cutting metal, self-tapping screws for sandwich panels, sealing and sealing tape, special EPDM gaskets as well as safety equipment such as gloves and glasses.
Sandwich panel installation steps
1. Preparing the installation base (metal or concrete structure)
Before starting the installation operation, the work base, which usually includes a metal or concrete structure, must be completely clean and free of dust, checked for levelness and evenness, and prepared according to the project's execution plan. Accurate substructure plays a very important role in increasing the strength, durability, and lifespan of sandwich panels.
2. Installing the initial profiles
At this stage, U-shaped or C-shaped profiles are installed on the structure as the main frame. These profiles determine the exact location of the panels and must be installed completely level and accurately in accordance with the execution plan to prevent errors in the work.
3. Cutting the sandwich panels
The sandwich panels are cut according to the dimensions required by the project. For this, a suitable circular or electric saw must be used, and all safety precautions such as wearing gloves and glasses must be observed. Also, accuracy in cutting is of great importance to prevent damage to the panel insulation layer.
4. Installing sandwich panels on the structure
Depending on the design, the panels can be installed horizontally or vertically on the structure. The panels are connected using self-tapping screws special for sandwich panels and EPDM gaskets. The standard distance between the screws is usually between 30 and 50 centimeters, and the screws should not be overtightened, as this can damage the metal sheets of the panel.
5. Using sealing and sealing tape
To prevent the penetration of water, air and dust, a special sealing tape for sandwich panels is used at the joints of the panels, edges and sensitive points of the structure. Proper sealing plays an important role in increasing the durability, insulation efficiency and lifespan of the structure.
6. Completion of connections and final finishing
After the panels are fully installed, all screws and connections are inspected and, if necessary, final tightening is performed. At this stage, additional parts such as flushing, side covers and edge coverings are also installed to complete the final appearance of the structure.
7. Final inspection of sandwich panel installation
In the final stage, the alignment of the panels, the uniformity of the seams and gaps, as well as the overall strength of the structure are checked and confirmed to ensure the correct and principled implementation of the project.
Important points in installing sandwich panels
The panels must be installed completely level and uniform, and self-tapping screws must not cause crushing or deformation of the sheets. Also, the correct use of sealing tape has a direct impact on increasing the sealing, durability and final quality of the structure.
Conclusion
The proper installation of sandwich panels requires compliance with specific steps and the precise implementation of each step. Substrate preparation, correct panel cutting, standard installation, proper sealing, and final inspection all have a direct impact on the quality and longevity of the project. By implementing these steps correctly, you can get the most out of sandwich panels as a modern, fast, and durable material.
